Octagonal blender, also known as an octagonal mixer or octagonal drum mixer, is a type of industrial blender used for mixing and blending of dry Powers, granules, and other solid materials.
In conventional type blenders, the charging & discharging used to be very time- consuming causing a lot of dust generation in the process.
In Conta Blender, the Power or granules are transferred through a dust-tight duct into the container or bin through an openable manhole on top.
The Bin is then loaded in the Cage and rotated at 5-20 rpm through a Variable frequency drive.
After blending the Bin is removed from the cage through the trolley and the cage is loaded with another Bin.
CIP or Cleaning in Place normally includes different chemicals, heated water, and other agents to ensure that the equipment does not carry any contaminants that may interfere with the sanctity of the product being manufactured in them.
In the case of the pharmaceutical industry, it is important to clean the pipes, storage tanks, and other paraphernalia used in obtaining highly purified water or water for injection, which have highly sensitive use cases.
We design & supply Mobile and fixed CIP & SIP Units for sanitization and sterilization.
The units are custom made, modular. Skid either automatic or semi- automatic models as per equipment’s for cleaning and sterilization.
Jacketed /non-jacketed tanks.
Heaters / Steam as required.
Inter connecting Piping’s/Valves/Instrumentation.
Complete automated process through PLC System for recipe type functions.
Efficient circulation of cleaning medium such as purified water, hot water, detergent solution with special provision of sanitization along with drain and flush cycles.
Conta Blender represents a major advance that enables dust free transfer of Powers and granules from Drying to Compression / Filling equipment’s with reduced material handling.
The unique design ensures rotation in a diagonal axis and in an eccentric plane resulting in a homogeneous blend within a short time. It finds varied applications across multiple industries.
We design & supply Mobile and fixed CIP & SIP Units for sanitization and sterilization.
The units are custom made, modular. Skid either automatic or semi- automatic models as per equipment’s for cleaning and sterilization.
Jacketed /non-jacketed tanks.
Heaters / Steam as required.
Inter connecting Piping’s/Valves/Instrumentation.
Complete automated process through PLC System for recipe type functions.
Efficient circulation of cleaning medium such as purified water, hot water, detergent solution with special provision of sanitization along with drain and flush cycles.
Lab FBD/FBP, also known as an octagonal mixer or octagonal drum mixer, is a type of industrial blender used for mixing and blending of dry Powers, granules, and other solid materials.
In conventional type blenders, the charging & discharging used to be very time- consuming causing a lot of dust generation in the process.
In Conta Blender, the Power or granules are transferred through a dust-tight duct into the container or bin through an openable manhole on top.
The Bin is then loaded in the Cage and rotated at 5-20 rpm through a Variable frequency drive.
After blending the Bin is removed from the cage through the trolley and the cage is loaded with another Bin.
An OINTMENT is a preparation of a medication for topical use that contains an oil base essentially a preparation of water in oil.
The Ointment Manufacturing Plant consists of a set of equipment’s designed for ointments, gels, creams and lotions for capacities ranging from 5 kg to 1000 kg.
Water Phase Vessel: The Water Phase Vessel is a jacketed cylindrical tank with tori spherical dish ends. A propeller type stirrer is provided for agitating the liquid.
Wax Phase Vessel: The Wax Phase Vessel is a jacketed cylindrical tank with tori spherical dish ends. A propeller type stirrer is provided for agitating the wax or oil. A conical filter filters out impurities before the wax is transferred to the manufacturing vessel.
Manufacturing Vessel: The Manufacturing Vessel is a jacketed cylindrical vessel with a conical bottom and anchor type agitator. It is used to mix the viscous product from the Water and wax phase vessels.
Homogenizer: The Homogenizer Tank or Online is used with the manufacturing vessel to reduce particle size and promote uniform mixing.
Storage Vessel: The Storage Vessel is a tank with a conical bottom in which the product is collected and stored until it has to be transferred to the filling line. It can be provided with an anchor type stirrer and a jacket as per requirement.
Transfer Pump: The Transfer Pump (twin lobe) is used to transfer the product from the manufacturing vessel to the storage vessel.
Rapid Mixer Granulator is designed to meet special needs of tablet formulation technology.
This is achieved by reducing processing time, homogeneous mixing, even distribution of binder, wetting, nucleation and granule size growth with sampling provision for in process analysis and proven safety during processing, compliant to cGMP norms.
RMG consists of a Mixing Bowl, Impeller, Chopper and Outlet.
The mixing Bowl of the rapid mixing granulator consists of Top Conical part and Bottom Cylindrical part with Flat Dished Bottom.
The main purpose of this shape is to eliminate dead corners and wall sticks and the binder mix well with the granules.
Manufacturing Vessel: The Manufacturing Vessel is a jacketed cylindrical vessel with a conical bottom and anchor type agitator. It is used to mix the viscous product from the Water and wax phase vessels.
Rapid mixture granulator works on agitation and tumbling.
The impeller is responsible for uniformly mixing wet granules, and the chopper helps in breaking or reducing particle size. At the starting process or during binder addition, the impeller and chopper generally operate at low speed. Then after the formation of wet mass, they are operated at high speed to make the desired granule size.
The speed of Impeller should be high enough to cause Roping flow motion as slow speed causes Bumping motion of powder and leads to Inefficient mixing.
Pharmaceutical process vessels are used for a number of purposes ranging from mixing, blending and separation, to purification and cooling among many others.
They may be connected to the previous and/or next step in the process, and often, they are designed and produced specifically to meet the manufacturer’s process requirements.
Contact part SS316/SS316L material.
Equipped with heat transfer, insulation and sheathing capabilities.
Additional accessories such as load cell arrangement, level sensor, pressure control etc. Options available.
Mobile and stationary options.
Design as per ASME section viii-1 guidelines.
Pneumatic conveyors transfer grains, Powers, tablets and empty capsules from containers to process machines. The range includes electric and compressed air powered pneumatic conveyors. Conveyors help increase automation and health and safety of your personnel by eliminating the task of manually scooping Power into process machines. Dust-free conveying is essential to the life of the product and overall safety of the environment and personnel.
Closed Loop Transfer System.
Faster Operation.
Compact Design.
Customized as per Client requirements.
Cost Effective.
Reduces Production Time thus Increasing Production rate higher transfer Capacity up to 2500 kgs / hr.
Servo powder filling machine, Powers, tablets and empty capsules from containers to process machines. The range includes electric and compressed air powered pneumatic conveyors. Conveyors help increase automation and health and safety of your personnel by eliminating the task of manually scooping Power into process machines. Dust-free conveying is essential to the life of the product and overall safety of the environment and personnel.
Closed Loop Transfer System.
Faster Operation.
Compact Design.
Customized as per Client requirements.
Cost Effective.
Reduces Production Time thus Increasing Production rate higher transfer Capacity up to 2500 kgs / hr.
Rapid Mixer Granulator is designed to meet special needs of tablet formulation technology. This is achieved by reducing processing time, homogeneous mixing, even distribution of binder, wetting, nucleation and granule size growth with sampling provision for in process analysis and proven safety during processing, compliant to cGMP norms.
RMG consists of a Mixing Bowl, Impeller, Chopper and Outlet.
The mixing Bowl of the rapid mixing granulator consists of Top Conical part and Bottom Cylindrical part with Flat Dished Bottom.
The main purpose of this shape is to eliminate dead corners and wall sticks and the binder mix well with the granules.
Rapid mixture granulator works on agitation and tumbling.
The impeller is responsible for uniformly mixing wet granules, and the chopper helps in breaking or reducing particle size. At the starting process or during binder addition, the impeller and chopper generally operate at low speed. Then after the formation of wet mass, they are operated at high speed to make the desired granule size.
Reduces Production Time thus Increasing Production rate higher transfer Capacity up to 2500 kgs / hr.
The speed of Impeller should be high enough to cause Roping flow motion as slow speed causes Bumping motion of powder and leads to Inefficient mixing.
The use of chopper should not be done always as we know the chopper will break the granules.
Binder should be added slowly not suddenly as sudden addition of binder leads to inefficient distribution of binder and may cause hardness variation in tablet.
Ampere load on Impeller and Chopper i.e the current which is used by Impeller and chopper motor to rotate when granules are formed. Ampere load is high in beginning when granulation starts as motors need more power and decreases as end point is reached.
Pharmaceutical process vessels are used for a number of purposes ranging from mixing, blending and separation, to purification and cooling among many others. They may be connected to the previous and/or next step in the process, and often, they are designed and produced specifically to meet the manufacturer’s process requirements.
Contact part SS316/SS316L material.
Equipped with heat transfer, insulation and sheathing capabilities.
Additional accessories such as load cell arrangement, level sensor, pressure control etc. Options available.
Customized as per Client requirements.
Mobile and stationary options.
Design as per ASME section viii-1 guidelines.
As the name suggests, this one is one of the traditional methods of coating film or sugar on the medicine depending upon the requirements. Coating pan is utilized to create a coat around the pellets with the help of some aqueous or organic film. The components of this device include a semi ellipsoidal pan fitted with a circular cover to facilitate the charging and discharging of tablets. This pan is rotated with the help of a motor and a gear. It also has a hot air blowing unit inside which helps to vaporize the moisture content in the medicine pellet. The conventional coating pan, also known as the small tablet coater, serves various industries beyond pharmaceuticals, including food and confectionery, thanks to its robust design and versatile functionality. Crafted with AISI 316/304 for contact parts and AISI 304 for non-contact parts, it ensures durability and adherence to industry standards. Its fabricated structure and stainless steel enclosure facilitate effortless cleaning and operation. Mounted on an anti-vibration pad, it minimizes vibrations, eliminating the need for additional foundational investments. With an easily replaceable polishing pan and the option to fit coating pans of different sizes, it offers adaptability to fulfill diverse production needs seamlessly.
ompact GMP Model.
Sanitary design of pan.
Excellent tablet rolling welded baffle.
Sparying system with peristaltic pump and solution tank (Optional)
Quick dismantle & adjustment of spray guns (Optional)
Effective coating of tablets
Adjustment angle of pan
Interchangeable pans from higher to lower capacity
Exhaust blower with motor (Optional)
IQ/OQ documentation can be provided.
Lorem ipsum dolor, sit amet consectetur adipisicing elit. Consequatur, quo? Enim facere, praesentium voluptatem vero officiis libero fuga rem autem amet recusandae voluptates, dolorem quo magni. Corporis eveniet consequuntur accusantium.
Read More